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Concrete overlay stencils12/15/2023 ![]() ![]() ![]() Intricate stencil patterns may also have a thin paper or plastic protective covering applied to the top to hold the design together without distortion while the stencil is stuck onto the concrete. Stencil manufacturers use adhesives that won't leave a residue on the concrete when they are removed. The adhesive is pressure-sensitive, so all you need to do is press the material onto the concrete. This eliminates the need to spot glue the stencil to the surface. Below are photos showing an example of a concrete stencil pattern that is being engraved into concrete.Most adhesive stencils have a self-stick backing that you expose by peeling away a protective paper. (See samples and read more about the stencil etching process at: Modello Designs and Surface Gel Tek.)Ĭoncrete stenciling can also be accomplished through the engraving process, as described above, for a project where a greater physical depth is desired for the pattern than can be achieved through concrete etching. The reason these types of patterns can be so precisely reproduced through etching is that gelled muriatic acid won't leach under the vinyl stencil that is temporarily affixed to the floor. These intricate, detailed patterns also become a permanent part of the concrete and usually go no deeper than 1/32". This method is best for intricate, curved patterns that require even greater attention to detail than grout-based patterns, such as stylish borders, and complex custom images, like family crests or badges, rug art and marquetry. (See some of the most popular patterns for stenciled concrete overlays at: Artcrete Concrete Stencils.Īnother way for concrete stenciling to be done is to etch the pattern into the concrete surface, or a cement overlay, using gelled muriatic acid. ![]() As such, a pattern created by using this method must be protected by a hard and durable concrete sealer. The final depth of the grout pattern, below the surface of the overlay, once the stencil is removed, is very shallow: generally no more than 1/16". This method is best used for repeating, grout-based patterns like brick, cobblestone, flagstone and slate, and it may be used over an entire concrete surface, or just for a border. ![]() This was the method used in the photo on the right. Then the stencil is removed once the overlay has set up and hardened. One way is for a thin cement overlay to be sprayed or troweled over a vinyl stencil, which has been temporarily affixed to the floor. He chose font type, size, and mitre and one of our suppliers ( Engrave-A-Crete) converted the verse into a template.Ĭoncrete stenciling is generally used to create patterning effects on a stained concrete floor that are too complex or detailed to be saw-cut into the floor, with a concrete saw, or carved into it, with concrete engraving tools.ĭecorative stencil patterns can be transferred onto a concrete floor in a variety of ways. Pastor of church selected Bible verse that he wanted engraved into a specially-poured section of concrete, pre-colored with acid stain. Images and designs may be chosen from a preset catalog online, or converted from electronic files.įirst set of photos shown below depicts concrete engraving project outside main entrance of church in Sterling Heights, Michigan. Individual elements of engraved images and designs may be colored through use of acid-stains, solvent dyes, and acrylic water-based stains. At only an approximate depth of 1/16", decorative concrete engraving does not present a trip or safety hazard. Decorative concrete engraving becomes a permanent, distinct part of a concrete surface, similar to design work seen on tombstones and stone, residential sub-division vertical entry sign markers. Using custom, air-powered cutting tools, a gas air compressor, and heavy-duty plastic templates, text, images, and designs, such as patterned borders, room motif accents, emblems, and company logos, can be precisely, efficiently engraved into horizontal concrete slabs - indoors and outside. There are various ways to transfer images and designs onto stained concrete floors, but the two best methods are concrete engraving and concrete stenciling, due to the realistic, natural appearance produced, and the overall durability achieved. ![]()
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